vertical turning lathe

Vertical Turning Center: Myths vs. Reality

Vertical turning center may be most misunderstood and under-applied technology available in manufacturing today. The myth associated with vertical turning is that it is only applicable to large heavy parts. However, vertical turning brings as many advantages for small parts manufacturing as it does for large, heavy parts.

 

Target applications for vertical turning are the obvious heavy, hard-to-load workpieces requiring a crane or automation, or nonconforming part shapes that need to be fixture as opposed to traditional centralizing chucking. Additionally, fragile work pieces requiring low clamping pressures to prevent distortion also benefit from the vertical turning process. Let us not forget all the challenging parts out there with interrupted cuts and unbalanced work pieces. Therefore, if you stop for a minute and think about the applications I just outlined, the only popular turning applications I did not mention are those requiring a tailstock.

 

Taking Advantage of Gravity

So now that we have the gears turning, you may be asking yourself “what advantages does vertical turning provide that allows so many applications to benefit from it?” Before we get into the specifics, take a minute and think about how parts move through your shop. If you’re processing chucker parts, I’d guess that nearly 100% of these parts move through your shop on a pallet lying flat, and we do this because it’s the most stable way. What makes this the best way to move and store your parts? Gravity.

 

Well, gravity is the number one, largest contributor to the vertical turning process. Gravity is a constant, providing a positive downward force on the workpiece, assisting the workholding. This assists those heavy machining applications by providing additional stability especially on those delicate parts that like to resemble eggs or potato chips after machining. Minimal clamp force can be applied to these types of parts and gravity keeps the part in the chuck. I have actually machined parts and removed them from the chuck without even opening the chuck after machining. Try that on your horizontal spindle lathe – I bet you dig the part out of the chip conveyor.

 

The Advantages of Additional Support

Having the spindle vertical, as opposed to horizontal, allows the spindle to be supported 360°, eliminating spindle droop and increasing the maximum weight allowable on the spindle. The additional support also dissipates the cutting forces created by heavy and or interrupted cutting. Eliminating spindle droop also allows capabilities for achieving better part flatness and perpendicularity accuracies.

 

Ergonomic Advantage

The vertical turning center also provides a distinct ergonomic advantage by facilitating part loading. I’ve witnessed operators performing some very unsafe acts by actually placing one foot into a horizontal lathe to hold a workpiece in place on locators while closing the chuck. With the vertical lathe, an operator can simply place the part into the chuck, just like they place it onto a pallet, and close the chuck while gravity does its job.

 

Footprint Advantage

I visit shops on a weekly basis and I repeatedly hear from customers that they’re challenged with a lack of floor space. Brick and mortar is expensive. Many shops simply do not have the luxury of being able to add on to their facility, and they need to utilize every square foot available. I also see literally hundreds of horizontal lathes running chucker work and the tailstock is never used. Many machines may go their entire life and never have tailstock used. This creates another huge advantage of the vertical turning center as it normally consumes one-half of the footprints of a horizontal lathe. And more times than not, the footprint of a twin spindle vertical lathe is still either less than or equal to a horizontal lathe.

 

When you’re looking for your next turning center, I hope you consider the advantages and profitability that vertical turning center can bring to your business. If you’d like help evaluating your options, try to contact with FALCON Machine Tools Co., Ltd., they are the outstanding manufacturer of specializing in milling machines, grinding machines, and turning machines. Visit Falcon’s website to find ideal products information you need.

 

 

Article Source: https://www.okuma.com/blog-vertical-turning-myths-vs-reality

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The Vertical Turning Lathe and What It Can Do

The vertical turning lathe is a diverse and useful tool for cutting and shaping a variety of materials for crafts, hobbies and commercial designs, such as furniture. Some of them are referred to as turret lathes, featuring several tool heads on one assembly for successive cutting, eliminating resets and the necessity for changing heads each time. While turret lathes are more common in large, industrial settings, the common turning model is widespread throughout home workshops and garages. It also used for shaping, cutting, boring and turning materials, such as spindles, legs for furniture and a whole host of applications.

 

The vertical turning lathes for residential use are compact and streamlined, typically in an upright drill-press style, as opposed to the larger, bench-type lathes used in commercial applications. Although, there are smaller bench-type models available that are similar in function to the industrial models, if that scale is needed, but most situations will be well-suited to the upright models. The same principles apply with both models; the material is secured and turned, while the cutting head moves in and out of the work area, removing material at a predictable and adjustable rate. This is helpful when precise holes, notches and level cuts have to be made with proper symmetry for aesthetics and alignment when joining pieces together. An improper fit will affect the entire design.

 

The vertical turning lathe is used when working with intricate shapes, for as the piece is rotating, it can be shaped, trimmed or sanded with another a tool or the lathe cutter. The lathe provides a stable and safe platform for turning at a reliable and consistent speed, reducing the potential for mistakes and accidental gouges. The turning lathe also allows for the steady and precise removal of material along the entire plane of a given piece for a smooth, professional cut. Turning lathes for residential uses are useful and produce stunning results, precisely shaping and cutting materials that range from wood and metal to plastics and composite materials.

 

The abilities of the turning lathe appeal to both craftsmen and artists alike, often lending the skills needed to incorporate a balance of both aesthetics and functionality into various creations. Furniture makers, woodworkers and metal designers produce some of their most complicated works starting with a turning lathe to create an initial shape, and then using it to mold and finish the project. Thanks to the variety of models now available, bringing those abilities to a home or commercial workshop is easier and more affordable than ever.

 

Chevalier’s CNC vertical turning lathes are at the advanced edge of technology, producing a new level of automation, reducing workloads for your operators and lowering labor costs. It is not only the latest technology that makes Chevalier’s turning lathes the market leaders; it is also their innovative design.

 

The CNC vertical turning lathes feature a high speed double turret, which has the capability to do individual or simultaneous turning, meaning faster cycle times – increasing production levels. Chevalier’s elite team of design professionals has achieved the impossible – combining sleek design with functionality. This means that while the vertical turning lathes that they produce have all the features you would expect and more, they are not bulky and will fit easily into any work space.

 

Do you need further details about CNC vertical turning lathes and other machining center series? If you need, welcome to visit the website of leading turning lathe manufacturer – Chevalier, and feel free to send inquiries or contact us for more information!

 

Falcon Machine Tools Co., Ltd. (Chevalier)

No. 34, Xinggong Rd, Shengang Township, Changhua County, 509

TEL: +886-4-7991126

FAX: +886-4-7980011, 7977196

E-mail: overseas1@chevalier.com.tw

 

 

Article Source: http://EzineArticles.com/6681047

 

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The Vertical Turning Lathes Can Do What?

The vertical turning lathe is a diverse and useful tool for cutting and shaping a variety of materials for crafts, hobbies and commercial designs, such as furniture. Some of them are referred to as turret lathes, featuring several tool heads on one assembly for successive cutting, eliminating resets and the necessity for changing heads each time. While turret lathes are more common in large, industrial settings, the common turning model is widespread throughout home workshops and garages. It also used for shaping, cutting, boring and turning materials, such as spindles, legs for furniture and a whole host of applications.

 

The vertical turning lathes for residential use are compact and streamlined, typically in an upright drill-press style, as opposed to the larger, bench-type lathes used in commercial applications. Although, there are smaller bench-type models available that are similar in function to the industrial models, if that scale is needed, but most situations will be well-suited to the upright models. The same principles apply with both models; the material is secured and turned, while the cutting head moves in and out of the work area, removing material at a predictable and adjustable rate. This is helpful when precise holes, notches and level cuts have to be made with proper symmetry for aesthetics and alignment when joining pieces together. An improper fit will affect the entire design.

 

The vertical turning lathe is used when working with intricate shapes, for as the piece is rotating, it can be shaped, trimmed or sanded with another a tool or the lathe cutter. The lathe provides a stable and safe platform for turning at a reliable and consistent speed, reducing the potential for mistakes and accidental gouges. The turning lathe also allows for the steady and precise removal of material along the entire plane of a given piece for a smooth, professional cut. Turning lathes for residential uses are useful and produce stunning results, precisely shaping and cutting materials that range from wood and metal to plastics and composite materials.

 

The abilities of the turning lathe appeal to both craftsmen and artists alike, often lending the skills needed to incorporate a balance of both aesthetics and functionality into various creations. Furniture makers, woodworkers and metal designers produce some of their most complicated works starting with a turning lathe to create an initial shape, and then using it to mold and finish the project. Thanks to the variety of models now available, bringing those abilities to a home or commercial workshop is easier and more affordable than ever.

 

Victor Taichung designs and manufactures superior turning lathes, such as multitasking turning lathe, horizontal turning lathe, and vertical turning lathe. The turning lathe is an ideal solution for various machining work and processes. It features compact space floor requirement for easy cell layout, ergonomic design for easy loading and unloading, high roundness and surface finish, integral chip disposal and built-in-motor spindle. If you need more details about turning lathes, welcome to visit our website and feel free to contact us!

 

 

Article Source: http://EzineArticles.com/6681047

 

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