end mill

Properties and Features of High Performance End Mills

Companies in the carbide cutting tool industry are under pressure to provide precision tools according to the specifications laid out. Getting a carbide cutting tool is not enough, quality and precision play a crucial role.

 

End-mills are the primary precision tool used by vertical mills. This is a kind of milling cutter which is usually used as a cutting tool in industrial milling applications. It is like a drill bit but varies in terms of geometry, application and manufacture. A drill bit can only cut in the axial direction while a milling bit can cut in all directions, though very few cannot cut axially. Solid Carbide End Mills can be found in a variety of industries, including medical, aerospace, power generation, mold & die and general machining. The quality and style also vary. The most common ones are the 2-flute, 4-flute, 6-flute end mils. You can buy them individually in sets or individually.

 

It is an industrial must that high performance carbide mills be designed with accuracy. Your carbide cutting tool will continue to perform consistently throughout, lasting longer, which helps to keep your quality production line of products on schedule. The success of projects depends on the consistency and reliability of the machines being used. Long tool life increases machine up-time, which provides greater production capacity without investment in additional equipment. The 6 flute carbide-mill is for Radial relief with a thicker carbide core that provides higher strength. This is an excellent choice for nickel/high temp alloys, titanium, carbon steels and stainless steel.

 

End mills provide significant savings for industries in several ways. Almost two to three times faster cutting speed as compared to conventional tools. The quality of the work piece will speak for itself. They also offer excellent dimension control. The result is consistent finishes resulting in minimized scrap rates. Two important properties that have to be considered to determine the efficiency of cutting tools include abrasion resistance and toughness.

 

High performance end mills have been specially engineered for the roughing and finishing of steels and exotic materials. They are made from the highest quality fine grain carbide available, these end mills work where others fail. They have been engineered with a variable pitch design for increasing depths of cut and increased feed rates with reduced chatter.

 

It is increasingly common for traditional solid carbide mills to be replaced by more cost-effective inserted cutting tools. While purchasing an end mill, make sure you check the material, level of hardness, heat treatment, quality and finish.

 

Earth-Chain Enterprise Co., Ltd. is a professional manufacturer of magnetic tools. They also provide end mills and drill grinders for clients. If you are interested in learning more information about end mill series, try to visit Earth-Chain’s website to see what products and details they can offer you.

 

 

Article Source: http://EzineArticles.com/7658779

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13 Different Types of Milling Cutters for Your Milling Machine’s Cutting Tool

There are 13 different kinds of milling cutters used in various milling machines. They each cut materials differently. They are: end mill, roughing end mill, slab mill, face mill, hollow mill, slot drill, ball nose cutter, side-and-face cutter, involute gear cutter, fly cutter, woodruff cutter, dovetail cutter, and hob.

 

Milling cutters are essential cutting tools needed in a milling machine. Different types of milling cutters are available in many sizes and shapes to efficiently perform any type of cutting work. Now, simply introduce different types of milling cutters below:

 

  1. End Mill

This is a tool with cutting teeth on one end and on its sides. Made of a high speed steel (HSS), the end mill cutter is the most common tool used in a vertical milling machine.

 

  1. Roughing End Mill

A roughing end mill removes a huge chunk of material in a wavy cutting pattern. This cutting mill produces a rough surface finish and is also known as ripping cutters. The wavy teeth minimize the vibrations and chatter sounds that occur during the cutting process.

 

  1. Slab Mill

A cylindrical cutting tool that can be used individually or with other cutting tools for cutting horizontal surfaces, the slab mill is made from a HSS.

 

  1. Face Mill

Face mill cutter is capable of holding multiple tip inserts. This economical type of cutting tool has tips that are can be replaced when they become blunt. A face mill can perform various cutting actions due to the versatility of the inserts and tips that it can work with.

 

  1. Hollow Mill

A hollow milling cutter is a pipe shaped tool with thick walls. The cutting teeth, however, are on the inside surface area. This cutting tool is essentially used in finishing cylindrical protrusions.

 

  1. Slot Drill

A slot drill is a cutting tool that directly cuts straight into a material. It commonly has two or more fluted cutters and a singular tooth located at the center of the end face. Slot drills are generally used for making cuts in a keyway slot.

 

  1. Ball Nose Cutter

The ball nose cutter is a hemispherical end cutter with a similar function to that of a slot drill. This is an ideal cutting tool for machines that shapes three dimensional contouring forms and shapes. Ball nose cutters are also commonly called ball mills.

 

  1. Side-and-face Cutter

The cutting of a side-and-face cutter is located on its circumference and side portion. They are available in different widths and diameters. The side teeth functions to cut only one side of the material.

 

  1. Involute Gear Cutter

The twelve teeth cutting gear comes in eight cutter sizes. A circular cutting tool, it has cutting edges on its circumference.

 

  1. Fly Cutter

A fly cutter is an inexpensive tool that functions like a face mill. It is composed of one or two tool bits that rotate to remove shallow and facing cuts.

 

  1. Woodruff Cutter

Woodruff cutters are small tip cutters that are used in cutting keyways. It is an essential tool in key engineering.

 

  1. Dovetail Cutter

Dovetail cutters are cutting tools that produce a dovetail slot patterns.

 

  1. Hob

Hobs are cutters used in a hobbing machine. These cutters are used to make gears and provide the appropriate shape specification of each workpiece. It is also important to consider the least cost and the correct cutting specifications of a cutting work when choosing a milling cutter. Remember to always work safely with the every cutting tool.

 

Whether you understand basic knowledge about milling cutters after reading these simple introductions? If you are interested in or need further information about milling cutter series, welcome to visit the website of Shin-Yain – Taiwan professional milling cutter, tool holder, and collet chuck manufacturer.

 

 

Article Source: http://EzineArticles.com/expert/Patricia_Strasser/499064

 

Article Source: http://EzineArticles.com/4350696

 

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